MACHINE MODELING AND SIMULATIONS, Machine Modelling and Simulations 2022

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Issues related to the reconstruction of the geometry of the DP6 inch cylindrical gear in the context of reverse engineering using conventional techniques and measuring instruments
Andrzej Kołodziej, Karol Konecki, Dominik Wojtkowiak, Krzysztof Talaśka

Last modified: 01. 02. 2023

Abstract


There is at least one specific set of geometric parameters for a spur gear designed in the imperial system. This set is N = 7, DP = 6, CP = 0.5236 ”, α = 27.6 °. Such a gear, converted to the metric system, has a non-standard module - m = 4.2333 mm. It turns out that when it is not known in which system the recreated gear was originally designed (metric or imperial), it is possible to determine from the measurements of this gear the standard parameters of the gear identical to the nominal one for the metric system - e.g. module m = 4. The authors show that there is a risk of inability to recreate the correct parameters of the nominal gear (even with the use of alternative parameters) and the possible consequences of this. The recreated values ​​are m = 4, y = 1, x = +0.2525, α = 20 °, i.e. a standard gear with non-shifted teeth and a standard pressure angle. Meanwhile, the alternative parameters identical to the nominal ones are, however, m = 4, y = 1.0215, x = +0.2410, α = 20.2985 °.